So you want to know; “What is the thermal hydrolysis process?” – and to understand basic thermal hydrolysis technology.
Thermal Hydrolysis is a chemical process in which the organic molecules (in the substrate/ feed material) are split into two parts by the addition of a molecule of water. The process forces the water molecules between the chemical bonds holding together large tissue molecules such as fats, DNA and proteins.
As the name suggests thermal hydrolysis (TH) uses heat and high pressure to break the cellular tissues down to their original smaller molecular components. This also dramatically reduces viscosity, destroys all infectious agents, and above all it hugely increases biodegradability during fermentation.
Using TH as a feedstock pre-treatment stage before anaerobic digestion increases the biological degradation of organic volatile solids and biogas production considerably.
It makes the sludge readily available for digestion by dissolving and decomposing the sludge solids. It also makes the separation of the solid and liquid phases after digestion easier.
We hope that you like our “What is Thermal Hydrolysis” video below. We looked to see whether anyone had created one to explain the answer to the question. No one had, so we made the video… You can watch it below:
Up to twice the reactor throughput can be achieved compared with an AD plant without it. Thermal bio-solids hydrolysis is a proven technology and is recognized as being one of the most effective ways to enhance biogas production and solids destruction in anaerobic digestion systems.
Benefits of Thermal Hydrolysis
The benefits of hydrolysis as carried out prior to anaerobic digestion can be listed as:
- The disintegration of the cell structure of organic materials creates smaller molecules that dissolve
- The naturally occurring cell polymers which result provide a form of protein, which is easily digestible during anaerobic digestion
- The lower viscosity (more free-flowing) sludge allows for easier pumping and digester tank mixing with up to double the normal digester dry solids loading
- The fermentation organisms are less stressed, which leads to more stable plant operations.
- The availability of so much more of the organic matter to the methanogenic organisms increases substrate (sludge, bio-waste etc) biodegradability and therefore yields more biogas
- Separation of liquid and solid portions of the digestate occurs more readily, with dewatering achievable up to 40% of total dry solids
- The high pressure and temperature of hydrolysis produces a pathogen-free fertilizer, by holding the material at 165° C for 20 minutes
- Hydrolysation conditions meet and exceed all known national and international standards and requirements for sterilisation, including EU Animal By-Products Regulation (ABPR, 1774/2002/EC) category II & III materials.
Potential for Thermal Hydrolysis as a Part of AD Systems
There is a huge potential for the introduction of thermal hydrolysis of municipal waste solids. Incorporating thermal hydrolysis in new AD Plants, and retrofitting it to existing plants. For example, it represents an opportunity for Wastewater Treatment Works operators to increase the rate of solid hydrolysis, increase the extent of volatile solids reduction, and boost biogas production. At the same time, the more complete reaction achieved brings benefits to the digestate as a fertilizer. There is an increase in nitrogen (N) and phosphorus (P) solubilization enhancing the availability of these essential components of any fertilizer.
Companies Offering TH Process Equipment
Cambi has long been well-known for their Thermal Hydrolysis Sludge Pre-treatment Technology for enhanced Anaerobic Digestion of municipal and industrial sludges. Cambi has been installing thermal hydrolysis as a pre-treatment to anaerobic digestion, around the world since 1995.
However, there now seems to be a trickle-down effect for thermal hydrolysis as a pre-treatment to anaerobic digestion, to be used for smaller biogas plants, and a greater range of feed materials/ substrates.
Exelys is another company actively promoting this technology, which has a TH technology that they describe as representing the next generation of bio-solids thermal hydrolysis. But, these example companies are far from being alone in having spotted a business opportunity in TH within AD Plant Systems.
Many companies not previously active in the AD and Biogas scene, are now also marketing their own TH equipment from their previous experience of this technology from parallel applications in other closely related business sectors.
New Low-Temperature Thermal Hydrolysis Biosolids Technology
Lystek’s proven, low temperature, Thermal Hydrolysis Process is now available and is said to be a cost-effective, easy-to-operate, biosolids and organics management.
Implementing a Lystek THP solution will transform your traditional Wastewater Treatment Plant (WWTP) into a true Wastewater Resource Recovery Center (WRRC) by harnessing and maximizing the value in these amazing resources.
Lystek’s Thermal Hydrolysis Process
The low heat, low-cost Lystek Thermal Hydrolysis system can be installed as an on-site, (pre or post) anaerobic digestion (AD) solution.
It does not interfere with other WWTP procedures, according to the manufacturer. Microbial cell walls are physically disintegrated, and complicated macromolecules are hydrolyzed into simpler chemicals, thanks to this proprietary technique.
When digested biosolids are added into AD and biological nutrient removal (BNR) systems, the residual volatile solids are more susceptible to further biodegradation.
This results in the production of more biogas faster (i.e. a better biogas yield).
What is Thermal Hydrolysis? It's The Missing Ingredient for Better Biosolids
Thermal hydrolysis [as used by United Utilities at the Davyhulme and Cardiff WWTWs, for example] is a two-stage process that combines pressure cooking and quick decompression. This combination of actions sterilises the sludge and makes it far more biodegradable, allowing for better digestion. Because sterilisation kills microorganisms in the sludge, it meets or exceeds the strictest requirements for land application.
Furthermore, heat treatment alters the rheology to the point that loading rates into municipal sewage sludge anaerobic digesters can be as much as doubled.
The resulting sludge's dewaterability is also much enhanced.
Cambi delivered the first full-scale use of this technique for sewage sludge to the city of Hias in Norway. Since then, more than 30 additional installations have been made around the world [by 2014].
The implementation of United Utilities' sludge strategy, which was unveiled in 2009, relied heavily on thermal hydrolysis. Depending on changing present and future factors and legislation, the plan was designed to provide maximum flexibility by allowing a combination of biosolids recycling to land, burning for energy recovery, or both.
Our Answer to “What is TH?” – A Conclusion
So, let's now round off our article on, Thermal Hydrolysis (TH).
Thermal hydrolysis as a pre-treatment to anaerobic digestion was at the time of writing (September 2014), very much in the news with the announcement that the UK Water Utility company, United utilities will soon start to use the world's largest TH plant as a pre-treatment stage to their anaerobic digestion plant, at a major UK Wastewater Treatment (Sewage) Works.